New research identifies bulk bag handling equipment trends | Engineer Live

New research from Spiroflow, an Akona Process Solutions company and powder handling and dry bulk solids processing firm, has indicated a positive outlook for the bulk bag handling equipment sector.

The findings come from the company's recently published 2024 State of Bulk Bag Handling Report, which provides key insights into industry trends and future investment plans. According to the report, 77% of industry professionals are contemplating upgrades or replacements for their equipment within the next two years. Strong business growth in the sector is also revealed, with 98% of respondents reporting an increase in activity over the past year and more than half experiencing growth rates exceeding 11%.

According to the findings, efficiency continues to be a key focus for the industry, with 44% of respondents looking to enhance their operational performance through equipment upgrades. Modern bulk bag systems allow companies to maximise loads, particularly for materials with bulk densities under 30 lb/ft³, resulting in significant cost savings in transportation and storage. Additionally, 42% of industry professionals are aiming to minimise downtime by investing in newer equipment for easier maintenance and quicker part replacements, the report says.

Another critical concern identified in the report is workplace ergonomics. Just under a third of respondents cited improving operator safety and comfort, with upgraded bulk bag handling systems reducing manual handling, bending and stretching. This mitigates common risks associated with material handling.

In response to these industry trends, Spiroflow is continuing to develop its product offering in line with evolving customer needs. For instance, the firm's Cone Table Elite (CTE) Bulk Bag Filler is designed to exceed industry performance standards by filling over 40 bags per hour, compared to the conventional 20 bags. This system offers a weighing accuracy of +/- 1-2 lbs and employs advanced densification technology, allowing for up to 25% more product per bag. These features enhance operational efficiency and significantly reduce shipping costs by optimising container and truck utilisation. Additionally, Spiroflow has introduced a new sack tip station that improves air quality and material handling efficiency, addressing common workplace challenges associated with bulk bag handling.

Spiroflow's full report can be downloaded here.